Each IDI customer application is different, and may include a very different collection of hardware and software elements. This support site is intended to
serve the broadest possible range of IUID customer applications, and so includes information on the latest manufacturer offerings that might not have been available to each customer during their initial deployment.
IDI will update this site periodically to add new content, and links to manufacturer videos, document sites, etc. Each product page will include a manufacturer's logo with a link to their homepage. Also, each product model image will be linked to that manufacturer's product page. In this way, customers can always find the latest support links for their products.
The Material Tab provides a tabular reference for common consumable supplies, spare parts, and accessories. The Videos Tab provides a centralized location for product video links shown on individual product support pages. The Operation Tab attempts to show a variety of ways in which Bartender software can be used to control the print process. Options from fully manual data input forms, to fully automated linkages to external databases are detailed.
Thermal label printers are probably the most common IUID print systems in use. The key features that IDI recommends are a minimum of 300 dot/inch print resolution, thermal transfer ribbon, and WinOS printer drivers from Seagull Scientific. This last element may not be a technical requirement for creating an IUID datamatrix barcode. However, IDI commonly recommends use of Bartender Label Design Software to maximize the ability to provide advanced process automation with nearly any database. And the Seagull printer drivers assure that these Bartender features will be fully available for use.
Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page.
The Brady i5100 is a recent replacement for the previous generation IP-Series printers. It retains the same form factor, but provides several feature improvements. In reality, the Brady IP Series, and the new i5100 are Brady-branded versions of printer models from CAB of Germany. Because the i5100 is a newly released product, there are not yet any printer drivers released from Seagull. However, IDI has tested the Seagull CAB printer driver for the equivalent Mach 4S model, without any issues and we recommend its use for this project.
Specs & Documents | i5100![]() |
IP300/IP600![]() |
Print Width, Resolution | 4.1 inch, 305 / 609 dpi | 4.1 inch, 305 / 609 dpi |
Power Consumption | <10W standby / 150W typical / 300W max at 100 - 240V AC, 50/60 Hz, PFC | |
Shipping Size | 12.5 x 9.5 x 17.1 inch (HxWxD); Shipping Weight: 14.6 lbm | 12.3 x 9.4 x 17.1 inch (HxWxD); Shipping Weight: 13.2 lbm |
Documentation |
![]() ![]() ![]() ![]() RMA Process ![]() i5100 Labels ![]() i5100 Ribbons ![]() i5100 Accessories |
![]() ![]() ![]() ![]() RMA Process ![]() IP Labels ![]() IP Ribbons ![]() IP Accessories |
Firmware | ![]() |
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Win10 Printer Driver | ![]() CAB Driver ![]() |
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Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page.
The Zebra Gx430t, ZD500R, ZT410, and ZT410R has been replaced by the ZD621, ZD621R, ZT411, and ZT411R. The 'R' suffix identifies UHF RFID tag capable. ONLY the ZT411R has a configuration that is compatible with thicker on-metal mount RFID tags (ZT41143T5100A0Z).
Zebra ZT410R ![]() |
Zebra ZD500R | Zebra Gx430t | |
Print Width, Resolution | 4.1 inch, (203, 305, 610 dpi) | 4.1 inch, (305 dpi) | 4.1 inch, (305 dpi) |
Power Requirement | 100 - 240V AC, 50/60 Hz, PFC; Consumption: 100W typical | 100 - 240V AC, 50/60 Hz, PFC; Consumption: 100W typical | 100 - 240V AC, 50/60 Hz, PFC; Consumption: 100W typical |
Size | 12.75 x 10.6 x 19.5 inch (HxWxD); Weight: 36 lbm | 12.75 x 10.6 x 19.5 inch (HxWxD); Weight: 8 lbm | 12.75 x 10.6 x 19.5 inch (HxWxD); Weight: 8 lbm |
Documentation |
![]() ![]() ![]() ![]() User Guide ![]() ![]() User Guide ![]() User Guide ![]() ![]() |
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Firmware | ![]() ![]() |
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Win10 Printer Driver | ![]() Zebra Driver ![]() |
Laser Marking systems use either CO2, Fiber, or YAG lasers to etch or engrave product surfaces or metal nameplates. An IUID datamatrix barcode from a laser marking system is far more durable than a printed label, and will typically last years longer. IDI routinely recommends marking lasers from Trotec or Epilog, and air filtration systems from Fumex, due to their high product quality, ease of use, safety features, and compatibility with WinOS software applications. Specs, Manuals, and Videos are shown below for our most commonly recommended models.
Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page.
RIA has procured four (4) different models from Epilog Laser Corporation, as shown in the table below. This table provides comparative model information as well as links to the pertinent equipment documentation, firmware, and PC drivers. ID Integration will assure that our on-site installation process will update the equipment to the latest firmware level if not already shipped in that condition. The table also provides a link to an optional software application provided by Epilog Laser Corporation called 'Job Manager'. ID Integration does not believe this software will have any value to RIA since its purpose is intended for managing static artwork production. In contrast, RIA intends to produce sequential marking information from one job to the next.
M2-40 Fusion![]() |
M2-32 Fusion, Combination![]() |
Helix![]() |
Mini 24![]() |
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LaserType | Class 2 Fiber(10.6 micron) |
CO2 & Fiber | Class 2 CO2(10.6 micron) |
Class 2 CO2(10.6 micron) |
Max Power (Watts) | 50W | 75W, 50W | 50W | 50W |
Bed Size (WxDxH) | 40" x 28" x 13.25" (1016 x 711 x 336 mm) |
32" x 20" x 13.25" (812 x 508 x 336 mm) |
24" x 18" x 8.5" (610 x 457 x 216 mm) |
24" x 12" x 5.5" (610 x 305 x 140 mm) |
Documentation | ![]() ![]() ![]() ![]() |
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Power/Speed Tables | ![]() ![]() |
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Firmware | ![]() ![]() ![]() |
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Win10 Printer Driver | ![]() ![]() |
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Cleaning the X-axis Encoder Strip
Laser Basics Primer from Adv.ID
ANSI Z136.1 Table of Contents Summary (Full document must be purchased from ANSI)
Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page.
The Fumex FA1 and FA1 mini are 4-stage air filtration systems that are connected to the Epilog CO2 and Fiber Lasers supplied by IDI to RIA. The FA1 mini is shorter and custom mounted into the supplied mobile cart system from IDI, supplying filtration to the Epilog Mini24 lasers. The filter set supplied with these blowers are suited for light debris metal and anodized metal coated materials used within the Epilog lasers. Laser etch materials, such as tesa tape, generally will require different gas filter options that are available in different Fumex models - specifically, the FA5 model.
Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page.
IDI offers the world's only truely plug&play, out-of-the-box barcode scanner that provides IUID data validation and parsing without the need for installed software or PC drivers. Our MIL-STD-130 data validation routines are far superior to competing products - providing the most accurate filter for identifying non-conforming IUID barcodes, and error reports that explain how to fix the data errors.
CR1100 | CR1500 | CR2700 | |
Connection | USB Cable 9-inch, 3-ft, 6-ft | BTLE 5 USB Dongle or USB Modem/Charger w/3 or 6-ft cable | |
Seal Rating | IP54 | IP54 | IP65 |
Color | Light or Dark Gray | Light or Dark Gray | Light Gray |
Shock | Withstands multiple drops of 6-ft (1.8 Meters to concrete) | ||
Std. Warranty | 2 years | 5 years | 3 years |
Ext. Warranty | 4 years | -- | 5 years |
Optics | Dual Field (3mil min) | ||
Weight | 1.9 oz (55 g) | 4.1 oz (116 g) | 4.6 oz (131 g) Palm-Mount 6.2 oz (177 g) Handle-Mount |
ESD Protection | USB grounded | 15 kV AIR; 8 kV Direct | |
Approvals | CE, FCC, RoHS Certified | ||
Image Sensor | CMOS 1.2 Megapixel, Grayscale | ||
Barcode Support | 45+ 1 and 2D symbologies | ||
Software | Uses native WinOS Keyboard driver BarCodeOS configuration website | ||
Documentation |
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Click on Company logo for link to their homepage, or the Product Logo for link to their downloads page. For reasons of price, ease of use, and report output, the Cognex DM8072V is our most common recommendation for IUID Verification Systems.
DM8072V | DM8072V HD | |
Symbologies | Data Matrix, QR Code | |
Field of View | 27 x 20 mm | 17 x 13 mm |
Min X-Dim. | 6.0 mil (.006 inch) | 3.5 mil (.0035 inch) |
Image Sensor | 1.2 MP | |
Lighting | 30, 45, 90 degree | |
Communication | USB or Ethernet | |
Power | USB: 6VDC @ 1A LAN POE Class 2 | |
Weight | 572g without cable | |
Size | 106 x 189 x 189 mm | |
Protection | IP65 | |
Approvals | CE Certified | |
Image Standards | ISO/IEC 15414, TR-29158 (AIM DPM) | |
Barcode Standards | GS1, MIL-STD-130 (IUID), UDI (FDA), HIBCC, ISO 15434 | |
Software | Win10 OS, Dataman Setup/Webscan TruCheck | |
Accessories | Calibration Card (included) Table Mount (option) | |
Documentation |
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Bartender Label Design Software,
from Seagull Scientific, is used for virtually all of ID Integration's IUID marking systems. There are numerous other software applications to create barcode images. However, we believe that Bartender offers the best combination of price
and features, and the world's best data integration capabilities to customer data sources. Click on the Videos Navbar link to review the Bartender design process.
Software Download: Bartender Suite, Versions 2019 or 2021
Instructions: Installing Bartender
Seagull Scientific Printer drivers
are available as free downloads for hundreds of printer models. ID Integration strongly encourages their use over propriety drivers in order to get the most value from the Bartender Software Suite. Currently, Seagull offers no driver support
for laser marking sytems. Therefore, for laser marking systems, we recommend using the native software drivers provided by Epilog, Trotec, Rofin, or other similar systems.
Software Download: Select Printer Family to Download
Instructions: Installing Drivers
The Cognex Dataman DM8072V
is currently our most common recommendation for IUID barcode verification. Its hand held design provides 30, 45, and 90 degree lighting options and Win10 Desktop software to auto-generate PDF reports which document both
(1) Image Quality and (2) Data Syntax conformance to the rules of Mil-Std-130 . Click on the Videos Navbar link to review the installation and usage process.
Software Download: DataMan 8072V, version 5.7.7 SR5
BarCodeOS is a patented IUID data validation, parsing, and filtering technology from ID Integration. BarCodeOS is embedded into the Code Corp scanner family to enhance the base functionality without the need for added software drivers or PC applications. Point your cursor where you want to direct scanned data, and simply pull the trigger. Our BarCodeOS enabled scanners provide the world's ONLY true plug&play, out-of-the-box IUID validation and parsing solution.
Scanners are delivered fully assembled, and perform a Mil-Std-130 validation of all data matrix symbologies to assure that they conform to all rules of character content, length, and order. A single beep indicates the scanned datamatrix code is a VALID IUID, while four (4X) beeps indicates a Mil-Std-130 data violation. Scans of other symbologies are simply passed to the PC as normal. The default character output mode is Raw IUID barcode characters with an ENTER suffix. However, customers may request any other output mode with their purchase, and IDI will pre-configure the scanners without charge.
Please visit the BarCodeOS support page or click on the Videos Navbar link to learn more of what BarCodeOS can do.
Admittedly, IT Support is a very broad category. Yet, here we focus on the software & driver installation tasks, network IP address reservation for the printers, along with installation & configuration of the software elements.
In this section, we define "Production Support" as hardware setup and maintenance tasks for printers and readers. Also, we include references for local PC driver, and software installation.
In this section, we provide shop floor users with the key process steps to create and validate IUID and RFID labels.
During initial installation and training, a template library of printed label designs will be created for immediate use. But as template materials change along with printed requirements, user will need to know what resources are available to create new designs.